Ball mill for chocolate or tahini thinning

Batch type mixing and grinding machine for thinning ingredients containing minimum 30% fat. Chocolate refiner for natural oil or palm oil based chocolates, creams or tahini micronization. Depending of the adjusted refining process time final product can reach 18 micron fineness.

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Beside for product development, we produce also ball mills for small workshops and medium-sized confectionery manufacturers as well.


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Technical features of LabBM10

  • Completely made of AISI304 grade stainless steel.
  • Mixing arms are made of special heat-treated steel.
  • Water jacketed with heating element.
  • PID controlled heating.
  • Top lid with safety switch.
  • Grinding time adjustment feature.
  • Protected against cold start.
  • Feature to open cold water gate in case overheating.
  • Reservoir capacity 22lt.
  • 75kg. steel balls
  • Max. loading capacity 15kg.
  • Total power consumption 380V threephase or 220V monophase 2.3KW.
  • External cold water feeding source is required.

Technical drawing of LabBM10

Technical features of RBM25

  • Completely made of AISI304 grade stainless steel.
  • Mixing arms are made of special heat-treated steel.
  • Water jacketed with 1kw heating element.
  • PID controlled heating.
  • Build-in water cooling.
  • Top lid with gas springs and safety switch.
  • Grinding time adjustment feature.
  • Protected against cold start.
  • With magnet filter.
  • Dry heated rotatable arm for closed loop or transfer.
  • Reservoir capacity 50lt.
  • 100kg. steel balls
  • Max. loading capacity 40kg.
  • Total power consumption 220V monophase 4.2KW.
  • VIDEO LINK

Technical drawing of RBM50

Technical features of RBM50

  • Completely made of AISI304 grade stainless steel.
  • Mixing arms are made of special heat-treated steel.
  • Water jacketed with 2kw heating element.
  • PID controlled heating.
  • Build-in water cooling.
  • Top lid with gas springs and safety switch.
  • Grinding time adjustment feature.
  • Protected against cold start.
  • With magnet filter.
  • Dry heated rotatable arm for closed loop or transfer.
  • Reservoir capacity 80lt.
  • 150kg. steel balls
  • Max. loading capacity 80kg.
  • Total power consumption 380V threephase 6.5KW.
  • VIDEO LINK

Technical drawing of RBM50

Technical features of RBM100

  • Completely made of AISI304 grade stainless steel.
  • Mixing arms are made of special heat-treated steel.
  • Water jacketed with 2kw heating element.
  • PID controlled heating.
  • Build-in water cooling.
  • Top lid with gas springs and safety switch.
  • Grinding time adjustment feature.
  • Protected against cold start.
  • With magnet filter.
  • Dry heated rotatable arm for closed loop or transfer.
  • Reservoir capacity 160lt.
  • 250kg. steel balls
  • Max. loading capacity 160kg.
  • Total power consumption 380V threephase 9KW.
  • VIDEO LINK

Technical drawing of RBM100

Technical features of RBM300

  • Completely made of AISI304 grade stainless steel.
  • Shaft is made of AISI420 grade stainless steel.
  • Mixing arms are made of special heat-treated steel.
  • Water jacketed with heating element.
  • PID controlled heating and cooling.
  • Top lid with safety switch.
  • Grinding time adjustment feature.
  • Protected against cold start.
  • Feature to open cold water gate in case overheating.
  • Loading capacity 400kg.
  • Total power consumption 380V 23.5KW.
  • External cold water feeding source is required.

Technical drawing of RBM300

Technical features of RBM500

  • Completely made of AISI304 grade stainless steel.
  • Shaft is made of AISI420 grade stainless steel.
  • Mixing arms are made of special heat-treated steel.
  • Water jacketed with heating element.
  • PID controlled heating and cooling.
  • Top lid with safety switch.
  • Grinding time adjustment feature.
  • Protected against cold start.
  • Feature to open cold water gate in case overheating.
  • Loading capacity 650kg.
  • Total power consumption 380V 26.5KW.
  • External cold water feeding source is required.

Technical drawing of RBM500

Technical features of RBM750

  • Completely made of AISI304 grade stainless steel.
  • Shaft is made of AISI420 grade stainless steel.
  • Mixing arms are made of special heat-treated steel.
  • Water jacketed with heating element.
  • PID controlled heating and cooling.
  • Top lid with safety switch.
  • Grinding time adjustment feature.
  • Protected against cold start.
  • Feature to open cold water gate in case overheating.
  • Loading capacity 1000kg.
  • Total power consumption 380V 30.5KW.
  • External cold water feeding source is required.

Technical drawing of RBM750

Description

Ball refining is one of the chocolate micronization techniques. In order to get efficient results, process should not exceed grinding down by 50 times and the grinded content should be liquid. Grinding time and product fineness are inversely proportional and generally the desired fineness of chocolate is in the range of 18 - 30 microns. Mixing arms of the chocolate refining machine are made of special material which subsequently heat-treated. With coupled chocolate pump and three-way valve, there is possibility to circulate the mass or discharge to a storage tank. RBM25, RBM50 and RBM100 are designed for artisans and small workshops and they are with build-in water cooling. LabBM10 is designed for laboratory use, product development or educational use. Overheating may release because of friction of steel balls; build-in water cooling or connecting an external cold water source to machine is required. Refiners without build-in water cooling are equipped with solenoid valve which automatically opens gate of cold water flow and ensures cooling of the equipment.

Auxiliary equipment

Using cocoa nib instead of cocoa powder in chocolate production or grinding crashed nuts is an option, but ball mills do not provide efficient results in grinding raw materials thicker than 1.5 - 2mm, so cocoa nib should be pre-grinded into a thick paste in an impact mill or beater blade mill.

Because of the friction of the steel balls, refiners without build-in cooling need external cold water. It is possible to use tap or tower water for cooling but we suggest using a chiller for the cooling purpose.

AkayGAM LLC

Machinery for chocolate industry

BOSB Bakir ve pirinc san. koop. Mustafa Kurtoglu cad. No:5 Beylikduzu / IST / TR